Work instructions for maintenance
A documentation helps maintenance to carry out its tasks and communicate these transparently to customers and colleagues. A maintenance plan based on a maintenance strategy forms the framework for day-to-day routines and work. Through targeted and planned maintenance with maintenance / inspection intervals, through a consistent documentation of maintenance and the resulting weak point analysis and ultimately the removal of weaknesses, the utilization of production machines can be stabilized and increased . On the basis of the maintenance documentation, the investment requirement per plant is determined and defined. Based on the findings obtained, the spare part strategy and storage forecast can be optimized.
Workflows can be standardized. Instructions and work instructions help the supervisor to implement them. By means of standardized work plans, the production / production staff can be included in maintenance routines. Autonomous maintenance carries out clearly defined work from the routine catalog and supports the operational maintenance. Investments in a preventive maintenance, which can work well organized and structured, is very well spent money.
The cost of preventive maintenance, inspection and maintenance is always worthwhile, and is an investment that maintains and even increases the value of plants and ensures the availability of plants through continuous production.
There are the following differences in work instructions in maintenance
1-Simple working instructions – Autonomous maintenance – Simple activities from the routine catalog – Checklisting – Routine work – System attendance cards –
2-specific work instructions – Maintenance work according to DIN 31051 Maintenance and inspection – Standardized work and workflows De-, assembly of the same components – stock and spare parts management
3-complex work instructions – maintenance schedule – maintenance plan – foreign service coordination – service and maintenance contracts with service provider / manufacturer – cost control and tracking – revision planning – new plant planning – assembly of complex machine systems – commissioning of machines / plants
Work instructions are meaningful
We are able to simplify the maintenance of the production by means of routine catalogs, thus ensuring an economical performance of simple maintenance and inspection work. Installation maps define the setpoints and settings of the plant for the respective product / tool Description of the workflows ensures an optimal design of the workflows. The utilization of main and secondary times is improved by the autonomous maintenance, since any standstill can be used for preventive maintenance. The maintenance itself is significantly relieved and can concentrate on its core business.
Technical work instructions for the maintenance work ensure standardized workflows. In this way, the workflows are defined in the case of a machine failure or a fault in the instructions. In order to improve the disturbance evaluation, it is necessary to catalog the disturbances occurring and to standardize them Uniformly. Storage and spare parts management are an important component and are constantly being optimized using the maintenance documentation.
Complex work instructions in maintenance contain parts of the maintenance management. Maintenance year planning, repair work with various tradesmen and third-party service providers where there is a very high requirement for costs and deadline.Revisions and complex maintenance work.Budget planning and new equipment procurement trunks and dutieshefthe requirements.